March 7, 2017

AGS Experiments [1994-1996]

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8 T = 1/2 inch 6 T = 1/4 inch 4 0 52 T = 1/8 inch 2 5 10 15 20 25 30 35 40 Edge angle, β Figure A9 Reduction in edge angle due to wheel curvature for a 10 inch wheel. T = blade (chisel) thickness. Appendix 3 The Tru Hone Sharpening Machine The second machine used to sharpen blades in this study was the Tru Hone machine manufactured by the Tru Hone Corp. in Ocala FL. Figure A10 presents a picture of the machine with a special bladeholder attachment made in the Mechanical Engineering shop at Iowa State University to fit the top of the machine.

The polished sections were examined in the optical microscope to reveal the cross sectional shape of the sections. SEM Study of the Buffed Edges The SEM photos in this study were taken on the blades only in Edge view. An edge view of an unbuffed blade of the as-ground condition is shown in Fig. 39. Comparison of the buffed blade micrographs to it will allow an evaluation of the effect of the buffing operation. All of the 8 buffed blade edges of Table 3 (4 blades each with A & T edges) were examined in the SEM and Fig.

Comparing the EW values measured on blades pre-ground with either 220 grit or 1000 grit wheels to the results of the pre-ground 600 grit blades of Table 6 found no significant changes, providing and adequate number of b&f passes were made. Blades examined after different numbers of b&f passes revealed that a minimum number of 12 to 15 passes was necessary to produce face smoothness that removed most all of the coarsest abrasive grooves from extending up to the cutting edge. Figure 48 illustrates the effect of increasing the number of b&f passes from 4 to 10 on a blade pre-ground with 600 grit wheels.

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